Fast Dissolving Tablets:
Review
Sudarshan B. Aher*, Kajal S. Gahide
Department of Pharmaceutics,
R. G. Sapkal, College of Pharmacy, Anjaneri, Nashik.
*Corresponding Author E-mail: sudarshanaher321@gmail.com
ABSTRACT:
FAST Dissolving Tablet
accommodation the organization and enhanced patient consistence are vital in
the outline of oral drug delivery framework. which remains the perfect course
of drug delivery inspite of different burden of Oral
course having the most noteworthy patient consistence is viewed as the most
suitable, most secure furthermore the most efficient system for drug delivery. A
quick dissolving tablet is one such most beneficial sample of the oral drug
delivery. These tablets promptly break up or crumble in the salivation i.e.within 60 sec without the requirement for water. They
have been defined for pediatric, geriatric and out of commission patients.
These kind of dose structures are likewise perfect for dynamic patients who are
occupied and voyaging and might not have entry to water. FDTs have increased
generous consideration for those patients who experience issues in gulping on
account of dysphagia, hand tremors issues have supplementary
playing point for oblivious, youthful patients with immature solid and sensory
system. This article endeavors to present a complete survey with respect to
innovative advances made so far in the zone of assessment of quick dissolving
tablets as for unique qualities of these special measurements structures.
KEYWORDS: Fast Dissolving Tablet, Dysphagia, Superdisintegrants, Patented
Technology.
INTRODUCTION:
Oral fast-disintegrating dosage forms, otherwise
called 'quick melt', 'fast-deteriorating' or 'quick dissolving' measurements
structures, are a moderately novel measurement innovation that includes the
fast crumbling or disintegration of the measurements structure, be it a tablet
(the most widely recognized structure) or a case, into an answer or suspension
in the mouth without the requirement for water.1 lately, as per
changes in way of life, an interest has emerged for the improvement of dose
structures that can be promptly taken care of and taken by numerous patients.
Specifically, the advancement of strong measurements structures that can
quickly break down or disintegrate actually when taken orally without water is
important to support in the treatment of elderly individuals. Regarding different creations and assembling
techniques for orally deteriorating or dissolving tablets.2One is a
molding tablet and others are compressed tablets. A freeze-dried tablet (a
molding tablet) made from water-soluble materials disintegrates instantly in
the saliva, but the structure is so brittle that it cannot be handled easily In
general, compressed tablets can be manufactured at a low price. To give the
rapidly disintegrating tablets.3Actually RDT tablets are preferred
by an increasing number of patients especially children and elderly, but also
adult consumers who like to have their medication readily available at any
time. Patients appreciate the convenience and the discreteness of these
products which can be taken without water and which guaranty a rapid onset of
action.
Recently the European Pharmacopoeia adopted the term
orodispersible tablet as a tablet to be placed in the mouth where it disperses
rapidly before swallowing and which disintegrates in less than 3 min. There was
no specification concerning neither the hardness nor the friability of this
kind of tablets. That is why we find certain RDT in the market that
disintegrate in less than 1min or maybe 30 s. but are brittle and require
specified peel able blister packaging and thus higher costs Commercially
available RDT are prepared by various techniques, mainly lyophilization
molding and direct compression. The lyophilisation
and molding techniques produce RDT which disintegrate within about 30 s, but
that have low physical resistance and high friability. On the other hand,
tablets obtained by direct compression are less friable but disintegrate in a
longer time.4
Quickly crumbling or dissolving tablets have been
further created and some have been connected clinically for instance a
suspension or arrangement of a medication and its excipients
may be charged in preformed rankle pockets. The suspension is then stop dried
or dried by regular system to get tablets with an extremely permeable
structure. When such tablets are placed in the oral cavity, saliva quickly
penetrates into the pore to cause rapid tablet disintegration. Most of these
tablets have complicated preparation processes so that the high cost of
production will impose a financial burden on patients. Therefore, the
production of rapidly disintegrating tablets using a simple and economical
method is very necessary.5
Biopharmaceutical
Consideration
When new drug delivery
system put on, it is must that to consider Biopharmaceutical factor like
metabolism and excretion.
Pharmacokinetics:
Study has done on
absorption, distribution, metabolism and excretion in this consideration. Drug
attains therapeutic level after absorption and therefore elicits
pharmacological effect, so both rate and extend of absorption is important.
There is delay in disintegration and therefore dissolution in conventional
dosage form while FDTs is rapidly disintegrates in oral cavity and dissolution
is rapid. Due to disintegration of FDTs in mouth absorption in started from
mouth, pharynx and esophagus. Some factors like age, GI pH, and blood flow
through GI are taken into consideration, because elders may be considered as
separate unique Medicare population. There are many factors on which drug
distribution depends like tissue permeability, perfusion rate, binding of drug
to tissue, disease state, drug interaction etc. In geriatric patients, decrease
in body mass and total body water result in decreased volume of distribution of
water-soluble drugs and increased volume of distribution (Vd)
of lipid soluble drugs. Duration and intensity of action depends upon rate of
drug removal from the body or site of action i.e. biotransformation. Decrease
in liver volume, regional blood flow to liver reduces the biotransformation of drug
through oxidation, reduction and hydrolysis. Excretion by renal clearance is
slowed, thus half-life of renal excreted drugs increase.6
Pharmacodynamics:
Drug receptor interaction
impaired in elderly as well as in young adult due to undue development of organ
Decreased ability of the body to respond baro
reflexive stimuli, cardiac output, and orthostatic hypotension may see in
taking antihypertensive like prazosin. Decrease
sensitivity of the CVS to β-adrenergic agonist and antagonist. Immunity is
less and taken into consideration while administered antibiotics. Altered
response to drug therapy-elderly show diminished bronchodilator effect of theophylline shows increased sensitivity to barbiturates.
Concomitant illnesses are often present in elderly, which is also taken into
consideration, while multiple drug therapy prescribed. Research workers have
clinically evaluated drug combination for various classes‟ cardiovascular agents, diuretics,
anti-hypertensive in geriatrics. The combination choice depends on disease
state of the patient.7
Criteria
for Fast dissolving Drug Delivery System
·
The
tablets should Not require water to swallow, but it should dissolve or
disintegrate in the mouth in matter of seconds.
·
Be
compatible with taste masking.
·
Be
portable without fragility concern.
·
Have a
pleasant mouth feel.
·
Leave
minimum or no residue in the mouth after oral administration.
·
Exhibit
low sensitive to environmental condition as temperature and humidity.
·
Allow
the manufacture of the tablet using conventional processing and packaging
equipments at low cost8.
Advantages of Fast Dissolving Tablet
·
No
need of water to swallow the tablet. Can be easily administered to pediatric,
elderly and mentally disabled patients.
·
Accurate
dosing as compared to liquids.
·
Dissolution
and absorption of drug is fast, offering rapid onset of action.
·
Bioavailability
of drugs is increased as some drugs are absorbed from mouth, pharynx and
esophagus through saliva passing down into the stomach
·
Advantageous
over liquid medication in terms of administration as well as transportation
·
First
pass metabolism is reduced, thus offering improved bioavailability and thus
reduced dose and side effects.
·
Free
of risk of suffocation due to physical obstruction when swallowed, thus
offering improved safety.9
Fig 1.1: Advantages of fast dissolving tablet
Limitations of Fast Dissolving Tablet
1. Careful handling is required because tablets
usually have insufficient mechanical strength.
2. If tablets are not formulated properly they may
leave unpleasant taste or grittiness in the mouth.
3. Drugs difficult to formulate into FDT with
relatively larger doses.
4. Drugs with short half-life and frequent
dosing and those whom require controlled or sustained release are unsuitable
candidates of FDTs.10
Challenges In Formulating Fast Dissolving Tablet
Palatability
Most of the drugs are unpalatable. Fast dissolving
tablet usually contain medicament in taste mask form which upon administration,
disintegrates or dissolves in patient’s oral cavity, thus releasing the active
ingredients whichcome in contact with the taste buds;
hence, taste-masking of the drugs becomes critical to patient compliance.
Mechanical strength
In order to allow fast dissolving tablets to
disintegrate in the oral cavity, they are made of either very porous and
soft-molded matrices or compressed into tablets with very low compression
force, which makes the tablets friable and/or brittle, difficult to handle, and
often requiring specialized peel-off blister packing that may add to the cost.
Only few technologies can produce tablets that are sufficiently hard and
durable to allow them to be packaged in multi dose bottles.
Hygroscopicity
Several orally disintegrating dosage forms are
hygroscopic and cannot maintain physical integrity under normal conditions of
temperature and humidity. Hence, they need protection from humidity which calls
for specialized product packaging.
Amount of drug
The application of technologies used for orally
disintegrating tablets is limited by the amount of drug that can be
incorporated into each unit dose. For lyophilized dosage forms, the drug dose
must be lower than 400 mg for insoluble drugs and less than 60 mg for soluble
drugs. This parameter is particularly challenging when formulating a
fast-dissolving oral films or wafers.
Aqueous solubility
Water-soluble drugs pose various formulation
challenges because they form eutectic mixtures, which result in freezing-point
depression and the formation of a glassy solid that may collapse upon drying
because of loss of supporting structure during the sublimation process. Such
collapse sometimes can be prevented by using various matrix-forming excipients such as mannitol than
can induce crystallinity and hence, impart rigidity
to the amorphous composite.
Size of tablet
The degree of ease when taking a tablet depends on its
size. It has been reported that the easiest size of tablet to swallow is 7-8 mm
while the easiest size to handle was one larger than 8 mm. Therefore, the
tablet size that is both easy to take and easy to handle is difficult to
achieve.11
Table
1: List of superdisintegrants
Superdisintegrants |
Commercially available grades |
Mechanism of action |
Special comment |
Crosslinked cellulose |
Crosscarmellose®
Ac-Di-Sol®, Nymce ZSX® Primellose®,
Solutab®, Vivasol®,
L-HPC. |
Swells 4-8 folds in < 10 seconds. Swelling and wicking both |
Swells in two dimensions. Direct compression or Granulation Starch
free. |
Crosslinked PVP |
Crosspovidon M® Kollidon® Polyplasdone |
Swells very little and returns to original size after compression
but act by capillary action. |
Water insoluble and spongy in nature so get porous tablet. |
Crosslinked starch |
Explotab® Primogel® |
Swells 7-12 folds in < 30 seconds. |
Swells in three dimensions and high level serve as sustain release
matrix. |
Crosslinkedalginic acid |
Alginic acid NF |
Rapid swelling in aqueous medium or wicking action |
Promote disintegration in both dry or wet granulation |
Soy polysaccharides |
Emcosoy® |
|
Does not contain any starch or Sugar. Used in nutritional products |
Calcium silicate |
|
Wicking action. |
Highly porous, Light weight, |
Technologies available for
preparation of fast dissolving tablets
The fast dissolving property of the tablet is
attributed to a quick uptake of water into the tablet matrix resulting in its
rapid disintegration. Hence, the basic approaches for development of fast
dissolving tablets include maximizing the porous structure of the tablet
matrix, incorporating the appropriate disintegrating agent and using highly
water soluble excipients in the formulation. Various
technologies used for development of fast dissolving tablets are given below.
1. Direct Compression Method
This is one of the popular techniques used for
preparation of fast dissolving dosage forms. In this technique, tablets are
prepared directly by compression of mixture of drug and excipient
without any preliminary treatment. The basic principle involves addition of
super disintegrants and water soluble excipients. This technique involve use of superdisintegrants in optimum concentration so as to
achieve rapid disintegration along with good mouth feel. The mixture which is
to be compressed must have good flow properties. Few drugs can be directly
compressible into tablets of acceptable quality. Tablet disintegration time can
be optimized by using an effective concentration of superdisintegrant.
It is considered as the best method to prepare orally disintegrating dosage
forms since the prepared tablets provides higher disintegration due to absence
of binder and low moisture content. Various advantages of this method include
easy implementation, use of conventional equipments along with commonly
available excipients, limited number of processing
steps and cost effectiveness.12
A] Superdisintegrants
In many orally disintegrating tablet technologies
based on direct compression, the addition of superdisintegrants
principally affects the rate of disintegration and hence the dissolution. The
presence of other formulation ingredients such as water-soluble excipients and effervescent agents further hastens the
process of disintegration. For the success of fast dissolving tablet, the
tablet having quick dissolving property which is achieved by using
superdisintegrant.13
Mechanism
of action of superdisintegrants
The tablet breaks to primary particles by
one or more the mechanisms listed below:-
·
Capillary
action/Water wicking
·
Swelling
·
Heat
of wetting
·
Disintegrating
particle/particle repulsive forces
·
Deformation
·
Release
of gases
·
Enzymatic
action
Capillary
action / Water wicking:
Disintegration by
capillary action is always the first step. When we put the tablet into suitable
aqueous medium, the medium penetrates into the tablet and replaces the air
adsorbed on the particles, which weakens the intermolecular bond and breaks the
tablet into fine particles. Water uptake by tablet depends upon hydrophilicity of the drug /excipient
and on tableting conditions. For these types of
disintegrates maintenance of porous structure and low interfacial tension
towards aqueous fluid is necessary which helps in disintegration by creating a
hydrophilic network around the drug particles.
Swelling:
Perhaps the most
widely accepted general mechanism of action for tablet disintegration is
swelling. Tablets with high porosity show poor disintegration due to lack of
adequate swelling force. Sufficient swelling force is exerted in the tablet
with low porosity. It is worthwhile to note that if the packing fraction is
very high, fluid is unable to penetrate in the tablet and disintegration is
again slows down.
Figure
1.2 Disintegration of tablet by wicking and swelling
Heat of wetting (air
expansion):
When disintegrates
with exothermic properties gets wetted, localized stress is generated due to
capillary air expansion, which helps in disintegration of tablet. This
explanation however, is limited to only a few types of disintegrates and cannot
describe the action of most modern disintegrating agents.
Disintegrating
particle / Particle repulsive forces:
Another mechanism of
disintegration attempts to explain the swelling of tablet made with ‘non-swellable’ disintegrates. Guyot-Hermann
has proposed a particle repulsion theory based on the observation that
non-swelling particle also cause disintegration of tablet. The electric
repulsive forces between particles are the mechanism of disintegration and
water is required for it.
Deformation:
Hess had proved that
during tablet compression, disintegrated particles get deformed and these
deformed particles get into their normal structure when they come in contact
with aqueous media or water. Occasionally, the swelling capacity of starch was
improved when granules were extensively deformed during compression. This
increase in size of the deformed particles produces a breakup of the tablet.
Enzymatic reaction:
Enzymes present in the body also act as disintegrants. These enzymes dearth the binding action of
binder and helps in disintegraion. Due to swelling,
pressure is exerted in the outer direction that causes the tablet to burst or
the accelerated absorption of water leads to an enormous increase in the volume
of granules to promote disintegration.14,15.
B]Sugar Based Excipients:
This is another approach to manufacture ODT by direct
compression. The use of sugar based excipients
especially bulking agents like dextrose, fructose, isomalt,
lactilol, maltilol,
maltose, mannitol, sorbitol,
starch hydrolysate, polydextrose
and xylitol, which displayhigh
aqueous solubility and sweetness, and hence impart taste masking property and a
pleasing mouth feel. Mizumito et al have classified
sugar-based excipients into two types on the basis of
molding and dissolution rate. The mechanical strength of molded tablets is a
matter of great concern. Binding agents, which increase the mechanical strength
of the tablets, need to be incorporated. Taste masking is an added problem to
this technology.
Figure 1.3Disintegration
by deformation and repulsion
The taste masked drug particles were prepared by spray
congealing a molten mixture of hydrogenated cottonseed oil, sodium carbonate,
lecithin, polyethylene glycol and an active ingredient into a lactose based
tablet triturate form. Compared to the lyophillization
technique, tablets produced by the molding technique are easier to scale up for
industrial manufacture.
2.
Melt granulation
Melt granulation technique is a process by which
pharmaceutical powders are efficiently agglomerated by a melt able binder. The
advantage of this technique compared to a conventional granulation is that no
water or organic solvents is needed. Because there is no drying step, the
process is less time consuming and uses less energy than wet granulation. It is
a useful technique to enhance the dissolution rate of poorly water-soluble
drugs, such as griseofulvin. This approach to prepare
FDT with sufficient mechanical integrity, involves the use of a hydrophilic
waxy binder. Superpolystate is a waxy material with a
melting point of 33–37°C and a HLB value of 9. So it will not only act as a
binder and increase the physical resistance of tablets but will also help the
disintegration of the tablets as it melts in the mouth and solublises
rapidly leaving no residues.
3.
Phase transition process
It is concluded that a combination of low and high
melting point sugar alcohols, as well as a phase transition in the
manufacturing process, are important for making FDTs without any special
apparatus. FDT were produced by compressing powder containing erythritol (melting point: 122°C) and xylitol
(melting point: 93-95°C), and then heating at about 93°C for 15 min. After
heating, the median pore size of the tablets was increased and tablet hardness
was also increased. The increase of tablet hardness with heating and storage
did not depend on the crystal state of the lower melting point sugar alcohol.
4.
Sublimation
In this method a subliming material like camphor, is
removed by sublimation from compressed tablets and high porosity is achieved
due to the formation of many pores where camphor particles previously existed
in the compressed tablets prior to sublimation of the camphor. A high porosity
was achieved due to the formation of many pores where camphor particles
previously existed in the compressed mannitol tablets
prior to sublimation of the camphor. These compressed tablets which have high
porosity(approximately 30%) rapidly dissolved within 15 seconds in saliva.
Granules containing nimusulide, camphor, crospovidone, and lactose were prepared by wet granulation
technique. Camphor was sublimed from the dried granules by vacuum exposure.
Conventional methods like dry granulation, wet granulation and direct
compression with highly soluble excipients, superdisintegrants and effervescent systems can also be
used.
5.
Three-dimensional Printing (3DP)
Three-dimensional printing (3DP) is a rapid
prototyping (RP) technology. Prototyping involves constructing specific layers
that uses powder processing and liquid binding materials. A novel fast
dissolving drug delivery device (DDD) with loose powders in it was fabricated
using the three dimensional printing (3DP) process. Based on computer-aided
design models, the DDD containing the drug acetaminophen were prepared
automatically by 3DP system. It was found that rapidly disintegrating oral
tablets with proper hardness can be prepared using TAG. The rapid
disintegration of the TAG tablets seemed due to the rapid water penetration
into the tablet resulting from the large pore size and large overall pore
volume.
6.
Mass Extrusion
This technology involves softening of the active blend
using the solvent mixture of water soluble polyethylene glycol and methanol and
expulsion of softened mass through the extruder or syringe to get a cylindrical
shaped extrude which are finally cut into even segments using heated blade to
form tablets. This process can also be used to coat granules of bitter drugs to
mask their taste.
7.
Spray Drying
In this technique, gelatin can be used as a supporting
agent and as a matrix, mannitol as a bulking agent
and sodium starch glycolate orcrosscarmellose
or crospovidone are used as superdisintegrants.
Tablets manufactured from the spray-dried powder have been reported to
disintegrate in less than 20 seconds in aqueous medium. The formulation
contained bulking agent like mannitol and lactose, a superdisintegrant like sodium starch glycolate
& croscarmellose sodium and acidic ingredient
(citric acid) and alkaline ingredients (e.g. sodium bicarbonate). This
spray-dried powder, which compressed into tablets showed rapid disintegration
and enhanced dissolution. Maximum drug release and minimum disintegration time
were observed with Kollidon CL excipient
base as compared to tablets prepared by direct compression, showing the
superiority of the spray dried excipient base
technique over direct compression technique.
8.
Cotton Candy Process
The FLASHDOSE® is a MDDDS
manufactured using Shear form™ technology in association with Ceform TI™ technology to eliminate the bitter taste of the
medicament. The Shear form technology is employed in the preparation of a
matrix known as ‘floss’, made from a combination of excipients,
either alone or with drugs. The floss is a fibrous material similar to
cotton-candy fibers, commonly made of saccharides
such as sucrose, dextrose, lactose and fructose at temperatures ranging between
180–266 °F. However, other polysaccharides such as polymaltodextrins
and polydextrose can be transformed into fibers at
30–40% lower temperature than sucrose. This modification permits the safe
incorporation of thermo labile drugs into the formulation. The tablets
manufactured by this process are highly porous in nature and offer very
pleasant mouth feel due to fast solubilization of
sugars in presence of saliva. The manufacturing process can be divided into
four steps as detailed below.
A) Floss Blend
In this step, 80% sucrose in combination with mannitol/dextrose and 1% surfactant is blended to form the
floss mix. The surfactant acts as a crystallization enhancer in maintaining the
structural integrity of the floss fibers. It also helps in the conversion of
amorphous sugar into crystalline form from an outer portion of amorphous sugar
mass and subsequently converting the remaining portion of the mass to complete
crystalline structure. This process helps to retain the dispersed drug in the
matrix, thereby minimizing migration out of the mixture.
B) Floss Processing
The floss formation machine uses flash heat and flash
flow processes to produce matrix from the carrier material. The machine is
similar to that used in ‘cotton-candy’ formation which consists of a spinning
head and heating elements. In the flash heat process, the heat induces an
internal flow condition of the carrier material. This is followed by its exit
through the spinning head(2000–3600 rpm) that flings the floss under
centrifugal force and draws into long and thin floss fibers, which are usually
amorphous in nature.
C) Floss Chopping and
Conditioning
This step involves the conversion of fibers into
smaller particles in a high shear mixer granulator. The conditioning is
performed by partial crystallization through an ethanol treatment (1%) which is
sprayed onto the floss and subsequently evaporated to impart improved flow and
cohesive properties to the floss.
D) Blending and Compression
Finally, the chopped and conditioned floss fibers are
blended with the drug along with other required excipients
and compressed into tablets. In order to improve the mechanical strength of the
tablets, a curing step is also carried out which involves the exposure of the
dosage forms to elevated temperature and humidity conditions, (40 °C and 85% RH
for 15 min). This is expected to cause crystallization of the floss material
that results in binding and bridging to improve the structural strength of the
dosage form.
9.
Tablet Molding
Molding process is of two type’s i.e. solvent method
and heat method. Solvent method involves moistening the powder blend with a
hydro alcoholic solvent followed by compression at low pressures in molded
plates to form a wetted mass (compression molding). The solvent is then removed
by air-drying. The tablets manufactured in this manner are less compact than compressed
tablets and posses a porous structure that hastens dissolution. The heat
molding process involves preparation of a suspension that contains a drug, agar
and sugar (e.g. mannitol or lactose) and pouring the
suspension in the blister packaging wells, solidifying the agar at the room
temperature to form a jelly and drying at 300C.
10.
Lyophilization or Freeze-Drying
Freeze drying is the process in which water is
sublimed from the product after it is frozen. This technique creates anamorphous porous structure that can dissolve rapidly. A
typical procedure involved in the manufacturing of ODT using this technique is
mentioned here. The active drug is dissolved or dispersed in an aqueous
solution of a carrier/polymer. The mixture is done by weight and poured in the
walls of the preformed blister packs. The trays holding the blister packs are
passed through liquid nitrogen freezing tunnel to freeze the drug solution or
dispersion. Then the frozen blister packs are placed in refrigerated cabinets
to continue the freeze-drying. After freeze-drying the aluminum foil backing is
applied on a blister-sealing machine. Finally the blisters are packaged and
shipped. The freeze-drying technique has demonstrated improved absorption and
increase in bioavailability. The major disadvantages of lyophillization
technique are that it is expensive and time consuming; fragility makes
conventional packaging unsuitable for these products and poor stability under
stressed conditions.
11.
Nanonization
A recently developed Nanomelt
technology involves reduction in the particle size of drug to nanosize by milling the drug using a proprietary
wet-milling technique. The nanocrystals of the drug
are stabilized against agglomeration by surface adsorption on selected
stabilizers, which are then incorporated into MDTs. This technique is
especially advantageous for poor water soluble drugs. Other advantages of this
technology include fast disintegration/dissolution of nanoparticles
leading to increased absorption and hence higher bioavailability and reduction
in dose, cost effective manufacturing process, conventional packaging due to
exceptional durability and wide range of doses (up to 200 mg of drug per unit.16-19
Patented technologies for fast dissolving tablets
1] Zydis Technology
Using the concept of Gregory et al., R.P. Scherer has
patented zydis technology. Zydis
is a unique freeze-dried oral solid dosage form that can be swallowed without
water as it dissolves instantly on tongue in less than 5seconds. The drug is
physically trapped in a water-soluble matrix, and then freeze-dried to produce
a product that rapidly dissolves. The matrix consists of water-soluble saccharides and polymer (gelatin, dextran,
alginates) to provide rapid dissolution and to allow sufficient physical strength
to withstand handling. Water is used during the process to produce porous units
for rapid disintegration. Various gums are used to eliminate these dimentation problem of dispersed drugs. Glycine
is used to prevent the shrinkage of zydis unit during
the process and in long-term storage. As the zydis
dosage form is weak in physical strength, unit is contained in peelable blister pack, which allows removal of product
without damaging it.
2] Orasolv Technology
CIMA labs have developed Orasolv
technology. The system essentially makes tablets that contain taste masked
active ingredients and effervescent disintegrating agent which on contact with
saliva, rapidly disintegrates and releases the taste mask active ingredient.
The tablets made by direct compression at very low compression force inorder to minimize oral dissolution time. The tablets so
produced are soft and friable and are packaged specially designed pick and
place system. The taste masking associated with Orasolv
formulation is two folds. The unpleasant flavour of a
drug is not merely counteracted by sweeteners or flavours;
coating the drug powder and effervescence are means of taste masking in Orasolv.
.
3] Durasolv Technology
Durasolv is CIMA’s second generation fast dissolving tablet
formulation. Produced in a similar fashion to that of orasolv,
durasolv has much higher mechanical strength than its
predecessor due to the use of higher compaction produced during tabletting. Thedurasolv product
is thus produced in a faster and more cost effective manner. One disadvantage
of durasolv is that the technology is not compatible
with larger doses of active ingredients, because formulation is subjected to
high pressures on compaction. Durasolv is currently
available in two products nulev andz
orlip.
4] WOWTAB Technology
WOWTAB technology is patented by Yamanouchi Wow means
"without water". WOWTAB is an intrabuccally
soluble, compressed tablet consisting of granules made with saccharides
of low and high mouldability. The combination of high
and low mould abilityis used to obtain a tablet of
adequate hardness and fast dissolution rate. Mouldability
is the capacity of the compound to be compressed. Lowmouldablity
means the compounds show reduced compressibility for tabletting
and rapid dissolution rate. But in case of high mouldability
compounds this context is reversed. In this the active ingredient is mixed with
low mouldability saccharides
and granulated with high mouldability saccharides and then compressed into tablet. The wowtab formulation is stable to environment due to its
significant hardness than Zydis or Orasolv. WOWTAB product is suitable both for conventional
bottle and blister packaging.
5] FlashDose Technology
Fuisz has patented the Flash Dosetechnology.
TheFlashDose technology utilizes a unique spinning
mechanism to produce floss like crystalline structure, much like cotton candy.
This crystalline sugar can then incorporate theactive
drug and be compressed into a tablet. Flash Dose tablet consists of
self-binding shearform matrix termed “floss”. The
procedure has been patented by Fuisz and known as “Shearform”. Interestingly, by changing the temperature and
other conditions during production, the characteristics of the product can be
altered greatly. Instead of floss- like material, small spheres of saccharide can be produced to carry the drug. The procedure
of making microspheres has been patented by Fuisz and
known as “Ceform”.
a. ShearformTechnologyTM
The technology is based on the preparation offloss that is also known as ‘Shearform
Matrix’, which is produced by subjecting a feed stock containing a sugar
carrier by flash heat processing. In this process, the sugar is simultaneously
subjected to centrifugal force and to a temperature gradient, which raises the
temperature of the mass to create an internal, flow condition, which permits
part of it to move with respect of the mass. The floss so produced is amorphous
in nature so it is further chopped and recrystallised
by various techniques to provide aciform flow properties and this facilitate
blending the recrystallised matrix is then blended
with other tablet excipients and an active
ingredient. The resulting mixture is compressed into tablet.
b. Ceform technologyTM
In ceform technology
microspheres containing active ingredient are prepared. The essence of ceform microsphere manufacturing process involves placing a
dry powder, containing substantially pure drug material or a special blend of
drug materials plus other pharmaceutical compounds, and excipients
into a precision engineered and rapidly spinning machine. The centrifugal force
of the rotating head of the ceform machine throws the
dry drug blend at high speed through small heated openings. The microspheres
are then blended and/or compressed into the pre-selected oral delivery dosage
format. The ability to simultaneously process both drug and excipient
generates a unique microenvironment in which materials can be incorporated into
the microsphere that can alter the characteristics of the drug substance.
6] Flashtab Technology
This technology involves the preparation of rapidly
disintegrating tablet which consists of an active ingredient in the form of microcrystals. Drug microgranules
may be prepared by using the conventional techniques like microencapsulation, coacervation and extrusion-spheronization.
The microcrystals or microgranules
of the active ingredient are added to the granulated mixture of excipients prepared by wet or dry granulation and
compressed into tablets.20-22
Table 2:Marketed product of
Fast Dissolving Tablet
Brand Name |
Active Ingredients |
Company |
Nimulid-MD |
Nimesulide |
Panacea Biotech |
Zyrofmeltab |
Rofecoxib |
ZydusCadila |
MOSID-MD |
Mosapride Citrate |
Torrent
Pharmaceuticals |
Feledine Melt |
Piroxicam |
Pfizer |
Maxalt ODT |
Famotidine |
Merck |
Remeron Sol Tab |
Mirtazapine |
Organon |
Romilast |
Montelukast |
Ranbaxy |
Manza BDT |
Olanzepine |
Orchid |
Olanexinstab |
Olanzepine |
Ranbaxy |
Valus |
Valdecoxib |
Glenmark |
Rofaday MT |
Rofecoxib |
Lupin |
Torrox MT |
Rofecoxib |
Torrent |
Dolib MD |
Rofecoxib |
Panacea |
Zilflam |
Rofecoxib |
Kapron |
Orthoret MD |
Rofecoxib |
Biochem |
Nexus MD |
Nimesulide |
Lexus |
Nimex MD |
Nimesulide |
Mexon healthcare |
Nisure MD |
Nimesulide |
SuzenPharma |
Olnium MD |
Nimesulide |
Olcare Lab |
Sulbid |
Nimesulide |
Alpic Remedies |
Pre compression parameters
of tablet
The various characteristics of blends to be tested before
compression are:
Angle of repose:
Angle of repose is determined by using funnel method.
The accurately weighed blend is taken in a funnel. The height of the funnel is
adjusted in such a way that the tip of the funnel just touches the apex of the
heap of blend. The drug (as solid dispersion)-excipient
blend is allow to flow through the funnel freely on to the surface. The
diameter of the powder cone is measured and angle of repose is calculated using
the following equation.
Tan Ө = h/r
Where, h and r are the
height of cone and radius cone base respectively. Angle of Repose less than 30
° shows the free flowing of the material.
Bulk density:
Apparent bulk density is
determined by pouring a weighed quantity of blend into graduated cylinder and
measuring the volume and weight. Bulk density can be calculated by using
following formula:
Bulk density = Weight of
the powder / Volume of the packing
Tapped density:
It is determined by placing a graduated cylinder,
containing a known mass of drug-excipients blend. The
cylinder is allowed to fall under its own weight onto a hard surface from the
height of 10 cm at 2 second intervals.The tapping is
continued until no further change in volume is noted. Tapped density can be
calculated by using following formula:
Tapped Density = (Weight
of the powder / volume of the tapped packing)
Compressibility Index:
The Compressibility Index of
the blends is determined by compressibility index. Compressibility Index can be
calculated by using following formula:
Compressibility Index (%)
= [(TD-BD) X 100] / TD]
Hausner’s ratio:
A similar index to indicate the flow properties can be
defined by Hausner’s ratio. Hausner’s
ratio can be calculated by using following formula:
Evaluation of tablets
Weight variation:
The weight variation test is carried out in order to
ensure uniformity in the weight of tablets in a batch. First the total weight
of 20 tablets from each formulation is determined and the average is
calculated. The individual weight of the each tablet is also determined to find
out the weight variation.
Table
3: Weight variation specification as per IP
Average
weight of Tablets(mg) |
%
Deviation |
|
|
80 mg or
less |
10 |
More than
80 mg but less than 250 mg |
7.5 |
250 mg or
more |
5 |
Thickness:
Ten tablets were selected and average thicknesses were
calculated. The thicknesses of the tablets were determined by using vernier calipers.
Hardness test:
Hardness indicates the ability of a tablet to with
stand mechanical shocks while handling. The hardness of the tablets was
determined using Monsanto hardness tester. It is expressed in kg/cm2.
Five tablets were ran-domly selected and hardness of
the tablets was deter-mined.
Friability test:
Friability is the loss of weight of tablet in the
container due to removal of fine particles from the surface. Friability test is
carried out to access the ability of the tablet to withstand abrasion in
packaging, handling and transport. Roche friabilator
is employed for finding the friability of the tablets. Weigh the 20 tablets
from each batch and place in Roche friabilator that
will rotate at 25 rpm for 4 minutes. Dedust the all
tablets and weigh again. The percentage of friability can be calculated using
the formula:
% Friability = [(W1-W2)100]/W1
Where, W1= Weight of tablet before test
W2 = Weight of tablet after test
In vitro disintegration time:
One tablet from each formulation was placed in USP
tablet disintegration apparatus without disk, containing 900 ml of pH
6.8phosphate buffer at 37 ± 0.5º C, and the time required for complete disintegration
was determined.
Wetting time:
Five circular tissue papers of 10‐cm diameter were placed in a petridish with a 10 cm diameter. Ten ml of water at
37±0.5°C containing eosin, a water‐soluble dye, was added to the petridish.
A tablet was carefully placed on the surface of tissue paper. The time required
for water to reach the upper surface of the tablets was noted as the wetting
time.
Water absorption ratio:
A piece of tissue paper folded twice was
placed in a small petridish containing 6 ml of water.
A tablet was put on the paper and the time required for complete wetting was
measured. The wetted tablet was then weighed. Water absorption ratio R, was
determined using following equation.
R= Wa
-Wb / Wb × 100
Where, Wa = weight of tablet
after absorption,
Wb = Initial weight ofthe
tablet
In-vitro dispersion time:
Tablet was added to 10 ml of phosphate buffer
solution, ph 6.8 at 37+0.5ºc, Time required for complete dispersion of a Tablet
was measured.
In Vitro release studies:
Drug release studies of the prepared fast dissolving
tablets with semi synthetic and natural superdisintegrants
were performed, intriplicate, in a USP Dissolution
Apparatus II (Paddle type) (Electrolab TDT‐08L, India). The dissolution test was
performed using Phosphate buffer pH 6.8 at 37±0.5°C. The speed of rotation of
paddle was set at 50 rpm. Aliquots of 1mL were withdrawn from the dissolution
apparatus at different time intervals and filtered through a cellulose acetate
membrane (0.45μm), and fresh dissolution medium was replenished
immediately. Absorbance of solution was checked by UV spectrophotometer
(Shimadzu‐1800, Kyoto, Japan) at a wavelength and
drug release was determined from standard curve.
Accelerated stability studies:
Stability studies were carried out on optimized
formulation. The tablets were stored at 40°C and 75% RH for duration of three months.
After for every one month samples were withdrawn and tested for various
parameters like hardness, drug content and in
vitro drug release.25-29
CONCLUSION:
The advancement of a
quick dissolving tablet give a decent chance to a line expansion in the
commercial center; drugs (e.g. neuroleptics,
cardiovascular medications, analgesics, antihistamines and medications for
erectile brokenness) can be considered contender for this dose structure.
Pharmaceutical promoting is another explanation behind the increment in
accessible quick dissolving items. As a medication substance nears the end of
its patent life, it is regular for pharmaceutical makers to add to a given
medication element in a novel and enhanced measurements structure. Another
measurement structure permit a producer to develop market eliteness,
while offering its patient populace a more helpful dose structure or dosing
regimen. In such manner, quick dissolving details are like numerous supported
discharge plans that are presently usually accessible. An augmentation of
business sector selectiveness, which can be given by a quick dissolving prompts
enhanced income, while likewise focusing on underserved patient populaces.
Despite the fact that the expense to make these specific dose structures
surpasses that of routine tablets, this extra cost is not being gone on to the
customer.
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Received on 13.04.2015 Modified on 01.05.2015
Accepted on 12.05.2015 ©A&V Publications All right reserved
Res. J. Pharm.
Dosage Form. & Tech. 7(3): July-Sept., 2015; Page 215-225
DOI: 10.5958/0975-4377.2015.00032.4