Fast Dissolving
Oral Strips: Trends and Applications
Srishti Srivastava1*, Ashutosh Dubey1, Rajiv Yadav1 and Rajib Lochan Maharana2
1Department of Pharmaceutics, Azad
Institute of Pharmacy and Research, Azad Purum, Natkur, Post: Chandrawal, Bangla Bazar Road, Lucknow-226002.
2Process Development Lab, Alkem Laboratories Ltd., Amaliya,
Daman-396210
ABSTRACT:
Over the past few decades, there has been
an increased interest to formulate the drug delivery system with advancement,
improve safety and efficacy to patient .As increase in new drug moiety is quite
expensive so the main aim to developed a new drug delivery system with the same
drug as it produce its maximum
therapeutic effect over conventional. One of such drug delivery system is fast
dissolving oral strip which not only
show its popularity gained by pediatric and geriatric patient day by day but
also many potential benefit from this. This formulation can be prepared by
using various method like solvent casting method, Semisolid
casting, Hot melt extrusion, Solid dispersion extrusion and Rolling. Intraoral
drug delivery system is particularly beneficial for that patient who is
suffering from dysphasia, nausea, vomiting and have difficulty in swallowing
with traditional tablet. A strip is prepared using hydrophilic polymers that rapidly
dissolves on the tongue or buccal cavity, delivering the drug to the systemic circulation via dissolution when contact with liquid is made. Today
this drug delivery system is approved by FDA.
KEYWORDS: Fast dissolving
oral Strip (FDOS), pediatric geriatric patient, Mucoadhesion and Bioavailability.
INTRODUCTION:
Among the delivery routes, the oral route is the most
acceptable from patient compliance aspects. Many pharmaceutical firms have
directed their research activity in reformulating existing drugs into new
dosage forms [1]. Fast-dissolving drug-delivery systems
were first developed in the late 1970’s as an alternative to tablets, capsules,
and syrups for pediatric and geriatric patients who
experience difficulties swallowing traditional oral solid dosage forms.
Dissolvable oral thin strip evolved
over the past few years from the confection and oral care markets in the form
of breath strips and became a novel and widely accepted form by consumers
[2]. FDOS useful in patients such as paediatric, geriatrics, bedridden,
emetic patients, diarrhoea, and sudden episode of allergic, incompliance,
attacks, asthma or coughing. It is also useful whether local action desired
such he novel oral dosage form which has the higher as local anaesthetics for
toothaches, oral ulcers, cold sores or teething [3].
Oral Strip is a thin,
long and narrow film prepared by using hydrophilic polymers
rapidly dissolves on tongue or buccal cavity. Fast
dissolving oral strips are solid doses form which disintegrates and dissolves within 1 min when
placed in mouth without need of drinking water.
These system allow the medication to bypass the first pass
metabolism thereby making the medication more bioavailable
[4].
Flow chart for the Continuos
development of oral solid dosages forms:
Special features of mouth dissolving strips [5]:
·
Thin elegant
film
·
Available in
various size and shapes
·
Unobstructive
·
Excellent mucoadhesion
·
Fast
disintegration
Advantages of Oral Strips [6]:
·
Accessibility
of larger surface area that leads to quickly disintegrate and dissolution in
the oral cavity within seconds.
·
Orodispersible
film is flexible so they are not as fragile and need not any kind of special
package for protection during
transportation and storage as compared to Fast dissolving tablet.
·
No need of
water has led to better satisfactoriness amongst the dysphasic patients.
·
The large
surface area available in the film dosage form allows rapid wet by saliva then
quickly disintegrates and dissolve and absorbed directly and can enter the
systemic circulation without undergoing first-pass hepatic metabolism and on
increase the bioavailability
·
Useful for pediatric, geriatric patients.
Disadvantages
[5]
·
High doses cannot be incorporated.
·
Dose uniformity is a technical challenge.
Mechanism
of action
The surface of buccal cavity comprises of stratified squamous
epithelium which is essentially separated from the underlying tissue of lamina propria and submucosa by an
undulating basement membrane. The
epithelia of oral cavity are also composed of an intercellular ground substance
called as mucus which basically consists of proteins and carbohydrates. It
maintains hydrated condition of the oral cavity, provides adequate lubrication
.While the major salivary glands consist of lobules of cells that secrete
saliva; the minor salivary glands are located in the lips, buccal
mucosa, and in linings of the mouth and throat.[1]
Classification[4]
These are of three types:
1. Flash release.
2. Mucoadhesive
melt away.
3. Mucoadhesive
sustained release.
Table
1: Property of different type of strip:
Property |
Flash release |
Mucoadhesive melt away |
Mucoadhesive sustained release |
Area cm2 |
2-8 |
2-7 |
2-4 |
Thickness |
20-70 |
50-500 |
50-250 |
Structure |
Single layer |
Single or multilayer |
Multilayer |
Excipient |
Soluble, highly hydrophilic polymer |
Soluble. hydrophillic polymer |
Non soluble polymer |
Drug phase |
Solid solution |
Solid or suspended drug particle |
Solid or suspended drug particle |
Application |
Tongue |
Ginjival or upper buccal surface |
Ginjival |
Disintegration
Time |
Maximum 60 sec |
Few minutes |
Take 8 to 10 hrs. |
Formulation
Approaches:
1.
Strip forming
polymers : [7]
A different variety of
polymers are available for preparation
of Oral Strip . Hydrophilic
polymers are used in the preparation so that film can dissolve rapidly in the
oral cavity and drug is delivered to the systemic circulation via dissolution
when it comes in contact with the saliva in the buccal
cavity. The polymers can be used alone or in combination in a film to get the
desired film properties. At present time both natural and synthetic polymers
are used in the oral cavity. Natural polymers are safe, effective and devoid of
side effect so more preferred than synthetic. The film obtained should be tough
enough so that there won't be any damage while handling or during
transportation. The robustness of the strip depends on the type of polymer and
the amount in the formulation. The various polymers available, pullulan, gelatin and hypromellose are most commonly used for
preparation of Oral Strip.
Table 2: Formulation of fast dissolving
oral strips:
S.No |
Components |
Concentrations |
1. 2. 3. 4. 5. 6. 7. 8. |
Drug Polymer Plasticizer Super
disintegrate Saliva
stimulant Sweetner Flavour Colouring agent |
1-25% 40-50% 0-20% 2-6% 3-6% 10%w/w NMT
1% w/w NMT
1% w/w |
2.
Plasticizers:
Plasticizer is a vital
ingredient of the fast dissolving films. Plasticizer helps to improve the
flexibility of the strip and reduces the brittleness of the films. It
significantly improves the film forming properties by reducing the glass transition temperature of the polymer.
The chemical structure and concentration of plasticizers play an important role
in alleviating the glass transition temperature of the polymers. Examples
include: Glycerol, Propylene glycol, Low molecular weight polyethylene glycols,
Citrate derivatives like triacetin, acetyl citrate,
Phthalate derivatives like dimethyl, diethyl, dibutyl derivatives, Castor oil etc.[5,8]
3.
Saliva
stimulating agent: [8,3]
The purpose of using saliva
stimulating agents is to increase the rate of production of saliva that would
aid in the faster dissolution of the film formulations. Generally acids which
are used in the preparation of food can be utilized as salivary stimulants.
Citric acid, malic acid, lactic acid, ascorbic acid
and tartaric acid are the few examples of salivary stimulants, citric acid
being the most preferred amongst them More saliva production helps
in the faster disintegration of the fast dissoving
film formulations.
4.
Flavouring agent:
Any flavor can be added,
such as intense mints, sour fruit flavors or sweet confectionery.
5.
Sweetening
Agents:
Sweeteners have become the
important component for those nutraceuticals as well
as pharmaceutical products whose dissolution occurs in the oral cavity. The
classical source of sweetener is sucrose, dextrose, fructose, glucose, liquid
glucose and isomaltose. Fructose is sweeter than sorbitol and mannitol and thus
used widely as a sweetener. Polyhydric alcohols such as sorbitol,
mannitol and isomalt can be
used in combination as they additionally provide good mouth-feel and cooling
sensation.
6.
Surfactants:
Surfactants act as solubilizing or wetting or dispersing agent in formulation
so that the film is getting dissolved within seconds and release active agent
quickly. Some of the commonly used are sodium lauryl
sulfate, benzalkonium chloride, tweens
etc. One of the most important surfactant is polaxamer
407.
Method
of preparation:
One or more of the
following process can be used combinly to manufacture
the mouth dissolving films.
·
Solvent casting
·
Semisolid casting
·
Hot melt extrusion
·
Solid dispersion extrusion
·
Rolling
·
Solvent casting
method:
It is the most preferable
method used in the oral strip formulation because it is more easy method. In
this method excipients are dissolved in water, then
water soluble polymers and in last drug is added and stirred to form
homogeneous solution. Finally solution is casted in to the Petri plate and dried.And finally cut into desire shaped.
Semisolid casting:
·
In this method at first a solution of water
soluble film forming polymer is prepared. Then the resulting solution is added
to a solution of acid insoluble polymer (e.g. cellulose acetate phthalate)
which was prepared in ammonium or sodium hydroxide. The ratio of the acid
insoluble polymer to film forming polymer should be 1:4. A gel mass is obtained
on addition of suitable amount of plasticizer. By the means of heat controlled
drums, finally the gel mass is casted in to the films or ribbons.
·
Rolling:[9]
Solvents mainly used in
this method are water and mixture of water and alcohol. By the means of high
shear processor, active agent and other ingredients are dissolved in small
portion of aqueous solvent. Water soluble hydrocolloids are dissolved in water
to form homogenous viscous solution. Then the resultant solution or suspension
containing drug is rolled on a carrier. Finally the
obtained film is cut into desired shapes and sizes
Solid dispersion
extrusion:
Firstly solid dispersion
is prepared by extruding immiscible components with drug and then shaped in to
films by the means of dies.
Hot melt extrusion:
In hot melt extrusion
method at first drug is mixed with carriers in solid form. Then the mixture is
molten by the means of extruder having heaters.
Lastly the melt is shaped in to films by the dies.
Technologies for
Fast Dissolving Strips:
Soluleaves:
In this technology the oral strip is produced in order
to release the active ingredients on coming in contact with saliva,
immediately. This method is especially useful for pediatric
and geriatric patients who may have difficulty swallowing conventional tablets.
SOLULEAVES are designed in such a way that they adhere to mucous membrane in
order to release the drug slowly in 15mins. [3]
Foamburst:
FOAMBURST is a new patent granted in September 2004
which is for capsules made of foamed film. Gas is blown into the film during
production, resulting in a film with a honeycombed structure. The voids in the
film may be gas-filled, empty or filled with other materials to produce
specific taste-burst characteristics or to deliver active drugs. The light
honeycombed structure results in capsules that dissolve rapidly, causing a
melt-in-the mouth sensation. [10]
XGel:
XGel film Technology
developed by BioProgress was causing a revolution in
the product offerings and manufacturing methods, which was now available to the
pharmaceutical industry. XGel film, potentially
enhance the product stability. The films may be coloured or printed during
manufacture for branding and coding which is a useful mechanism to enhance
product identification and has also been developed for non-ingestible
applications such as cosmetic, ostomy pouches,
sanitary and healthcare devices. [10, 11]
Wafertab
WaferTab is a unique,
innovative, and highly stable edible film dose form. WaferTab
is a drug delivery system which incorporates pharmaceutical actives into an
ingestible film strip. It provides rapid dissolution and release of active
pharmaceutical ingrdient when the strip comes into
contact with saliva in the mouth. The WaferTab film
strip can also be flavoured for additionally improved taste-masking. The active
ingredient is integrated into the body of a fused. The film can be prepared in
a variety of shapes and sizes and is an ideal method for deliverying
medicines which require fast release and also for use by patients who have
difficulty swallowing. [12]
Evaluation
parameters: [5, 13, 14]
1.
Mechanical properties
·
Thickness :
·
The thickness of film is determined by screw
gauge or micrometer at different points of the films. This is essential to
ascertain uniformity in the thickness.
·
Dryness/Tack test :
·
Tack is the tenacity with which the strip adheres
to an accessory (a piece of paper) that has been pressed into contact with the
strip.
·
Tensile strength :
·
Tensile strength is the maximum stress applied to
a point at which the strip specimen breaks.
·
Tensile strength = Load at breakage/ Strip
thickness × Strip Width
·
Percent elongation :
·
When stress is applied, a strip sample stretches
and this is referred to as strain. Strain is basically the deformation of strip
divided by original dimension of the sample. Generally elongation of strip
increases as the plasticizer.
·
% Elongation = Increase in length ×100 / Original
length
·
Young’s Modulus :
·
Young.s modulus or
elastic modulus is the measure of stiffness of strip. It is represented as the
ratio of applied stress over strain in the region of elastic
deformation.
·
Tear resistance :
·
Tear resistance of plastic film or sheeting is a
complex function of its ultimate resistance to rupture. Basically very low rate
of loading 51mm (2in)/min is employed and is designed to measure the force
(that is generally found near the onset of tearing) required to tear the
specimen is recorded as the tear resistance value in Newton.s
(or pounds-force).
·
Folding endurance :
·
Folding endurance is determined by repeated
folding of the strip at the same place till the strip breaks. The number of times the film is
folded without breaking is computed as the folding endurance value.
2.
Organoleptic evaluation: [15]
For evaluation of
psychophysical evaluation of the product, special controlled human taste panels
are used. In-vitro methods of utilizing taste sensors, specially designed
apparatus and drug release by modified pharmacopoeial
methods are being used for this purpose.
3.
Morphology Studies:
Scanning electron
microscopy (SEM) study refers the differences between upper and lower side of
the films. It also helps in determination of the distribution of API.
Near-infrared chemical imaging (NIR-CI) study helps in determining the
difference between drug distributions in drug loaded films and recrystallization.
4.
Surface pH of strip:
Surface pH of films is
determined by placing the film on the surface of 1.5% w/v agar gel followed by
placing pH paper (pH range 1-11) on films. The change in the color of pH paper
was observed and reported.
5.
Swelling property:
Film swelling studies is
conducted using simulated saliva solution. Each film sample is weighed and
placed in a pre-weighed stainless steel wire mesh. The mesh containing film
sample is submerged into 15ml medium in a plastic container. Increase in the
weight of the film was determined at preset time interval until a constant
weight was observed.
6. Disintegration time: [16]
The disintegration time
limit of 30 s or less for orally disintegrating tablets described in CDER
guidance can be applied to fast dissolving oral strips. Although, no
official guidance is available for oral fast disintegrating films
strips, this may
be used as
a qualitative guideline
for quality control test or at
development stage. Pharmacopoeial disintegrating test
apparatus may be used for this study.
Typical disintegration time for strips is 5–30 s 18.
7.
Dissolution test:[17,14]
Dissolution testing can be
performed using the standard basket or
paddle apparatus described in any of
the pharmacopoeia. The dissolution
medium will essentially be selected as per the sink conditions and highest dose
of the API 19. Many times the dissolution test
can be difficult
due to tendency
of the strip
to float onto
the dissolution medium
when the paddle
apparatus is employed.
7.
Assay/drug
content and content uniformity :
This is determined by any
standard assay method described for the particular API in any of the standard
pharmacopoeia. Content uniformity is determined by estimating the API content
in individual strip Limit of content uniformity is 85-115 %.
Storage
and Packaging of Strips: [8, 18]
A variety of storage and packaging
options are available for fast dissolving films. The packaging stage provides
product flexibility to the drug manufactures. Single packaging is mandatory for
films, which are pharmaceutical products; an aluminum pouch is the most
commonly used packaging format. APRLabtec has
developed the Rapid card, a proprietary and patented packaging system, which is
specially designed for the Rapid films. The rapid card has same size as a
credit card and holds three raid films on each side. Every dose can be taken
out individually.
Application
of Fast dissolving oral Strips: [19]
·
It could become a preferential method for the
therapies like dental pain, sleep difficulties, allergies and different type of
central nervous disorder.
·
It is used to cure and prevent oral disease.
·
It is used as a freshening agent with its rapid action and
providing more patient compliance.
·
It is
used in treatment of headache, minor pains and muscular aches.
·
It is also beneficial for
Allergy, Cold and Cough, Xerostomia, Acidity, Anxiety,
Motion sickness etc.
Commercial
Oral Strips: [20]
There are not yet somany medications available in a thin film form on the market. Those that
are include:
·
Zuplenz: The first oral soluble film
approved by the FDA as a prescription medication.
·
Benadryl (diphenhydramine product,
anti-cholinergic anti-histamine used for allergies and as a mild
sedative).
·
Gas-X (simethicone product for bloating, gas, and gastrointestinal complaint).
·
Melatonin PM (hormonal product sold as a
"dietary supplement" marketed for insomnia).
·
Orajel Kids (benzocaine product for dental pain
·
Sudafed (phenylephrine or pseudoephedrine product for nasal congestion).
·
TheraFlu (combination
product of pain reliever, anti-pyretic and decongestant).
·
Triaminic (children's anti-tussive product).
Table 3:
Marketed available oral strip preparations [13,14]
|
Product |
Drug or supplements |
Novartis |
Theraflu Thin strip Long acting cough |
Dextromethorphan |
Novartis |
Theraflu Thin strip Multi-symptoms |
Diphenhydramine |
Novartis |
Thaminic Thin strip Long acting
Cough |
Dextromethorphan |
Novartis |
Triaminic Thin strip cough & runny nose |
Diphenhydramine |
Novartis |
Gas-X Thin strip anti gas |
Simethicone |
Prestige Brands |
Little colds sore throat strips |
Pectin |
InnoZen |
Suppress cough strips |
Dextromethorphan |
InnoZen |
Suppress herbal cough relief strips |
Mentol |
Prestige Brands |
Chloaseptic relief strips |
Benzocain Menthol |
On
July 2, 2010, Strativa Pharmaceuticals, the
proprietary products 77777division of Par Pharmaceutical, received
approval from the US FDA for Zuplenz (ondansetron)
oral soluble film (OSF) for the prevention of postoperative, highly and
moderately emetogenic cancer chemotherapy-induced,
and radiotherapy-induced nausea and vomiting.
CONCLUSION:
The growing success and
popularity of fast dissolving oral strips recently in global market is evidence
to the need for effective taste masked, "without water"
pharmaceutical formulations. Fast Dissolving Stips
have several advantages over the conventional dosage forms. They combine the
greater stability of a solid dosage form and good applicability of the liquid
and thus bridge the gap between the two ideas, incorporating positive elements
from both solid and liquid dosage forms into an elegant, stable and effective
delivery vehicle. Due to this they have a great importance during the emergency
cases such as allergic reactions and high patient compliance .Fast dissolving
oral strips have evolved as consumer friendly dosage form due to its attractive
forms as well as easy to use.
This technology option can
also provide a good platform for patent non‐infringing product
development.
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Received on 25.06.2013
Modified on 24.07.2013
Accepted on 01.08.2013
© A&V Publication all right reserved
Research Journal of Pharmaceutical Dosage Forms and Technology. 5(5):
September-October, 2013, 257-262