Formulation and in vitro-in vivo Evaluation of Theophyline and Salbutamol Sulphate Sustained Release Tablets

 

 

Prakash N Kendre*, Syed N Lateef, Rahul K Godge, Mahendra A Giri, Bharat D Pagare and Ritesh D Patel

Sanjivani College of Pharmaceutical Education and Research, Sahajanandnagar Kopargaon, Ahmednagar, (M.S.), India

 

 

ABSTRACT

The objective of this study was to formulate and evaluate a matrix system for sustained and simultaneous delivery of two anti-asthmatic drugs Salbutamol sulphate and Theophylline which is often indicated for the management of asthma, their frequent dosing may reduce compliance, thus making prolonged release formulation necessary.

 

The matrix tablets were prepared by wet granulation method using hydroxypropyl methylcellulose (HPMC K15M, K4M; HPC and Carbapol 934P) in various percentages. The granules showed satisfactory flow properties and compressibility. All the five tablet formulations showed acceptable pharmacotechnical properties and complied with the in-house specifications for tested parameters. The release rate could efficiently be modified by varying the matrix forming polymer, the use of polymer blends and the addition of water soluble or water insoluble fillers (such as dicalcium phosphate, lactose or mannitol). The tablets swelled and eroded upon contact with release medium. Fitting the in-vitro drug release data to Korsmeyer equation indicated that diffusion along with erosion could be the mechanism of drug release.

 

Keywords: Matrix system, Erosion, Hydroxypropylmethylcellulose, Antiasthmatic etc.

 

INTRODUCTION

Patients suffering from chronic diseases like asthma, diabetes and epilepsy may have to take drugs everyday for the rest of their life3. WHO estimates the number of asthmatic patients to be around 100 to 150 millions around the world and India contribute 10 % of the total and its incidence is escalating every decade at an alarming rate. In management of chronic diseases like asthma, compliance to the dosage regimen is the key to a successful therapy. Patient may be treated with more than one drug and compliance is found to be low in such cases. The short half life (4 to 6 hours) with extensive first pass metabolism of salbutamol and the propensity for interaction and narrow therapeutic index (10 to 20 µg/ml) of Theophyline are well-known. Although salbutamol and theophylline are often indicated for the management of asthma, their frequent dosing may reduce compliance, thus making a prolonged release formulation necessary. Theophylline produced an additive effect when used in combination with salbutamol sulphate4.Different controlled release dosage forms for simultaneous delivery of salbutamol and theophylline have been proposed by different authors. These include transdermal patches5, Matrix tablets6 and Osmotic pump tablets7. Both salbutamol and theophylline are readily and well absorbed along the gastrointestinal tract. Even when salbutamol is given as an inhalation, it has been suggested that majority of the dose isswallowed and absorbed from the gut8. Microencapsulation is used to modify and retard drug release.The objective of the present study includes:(a) formulation of a sustained release matrix tablets system containing salbutamol sulphate and Theophyline using carbapol 934P as the retardant polymer which will release the drug at the gastrointestinal tract for a prolong duration.

 

 


Table No.1 Formulations of Matrix Tablet (in mg.)

Formulation code

HPMC K4M

HPMC K15M

HPMC K100M

HPC

HPMC  K4M+

Carbopol 934P

Lactose

MCC

DCP

F-1

250

----

----

----

----

----

----

131

F-2

----

250

----

----

----

----

----

131

F-3

----

----

250

----

----

----

----

131

F-4

----

----

----

250

----

----

----

131

F-5

----

----

----

----

250

----

----

131

F-6

250

----

----

----

----

131

----

----

F-7

250

----

----

----

----

----

131

----

F-8

----

250

----

----

----

131

----

----

F-9

----

----

250

----

----

131

----

----

F-10

----

----

----

250

----

----

131

----

F-11

----

----

----

----

250

----

131

----

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All ingredients were taken in milligrams of tablet weight.* HPMC K4M and Carbapol 934P are taken in 3:1 ratio respectively. *All batches contained 1% magnesium Stearate,1% aerosil and 100 mg of Theophyline and 8 mg of Salbutamol Sulphate

 


Table No. 2 Properties of the Prepared Granules

Properties

Result

Angle of Repose

28.70 0

Bulk Density

0.641

Tapped Density

0.781

Carr’s Index (%)

15.492

Hausner’s Ratio

1.18

 

 

 

 

 

 

MATERIALS AND METHODS:

Materials:

Salbutamol sulphate and Theophylline are  obtained as a gift sample (Cipla pharmaceutical Ltd., Kurkum MIDC, Pune), Other polymers and chemicals such as HPMC K4M,K15M (Colorcon Asia Ltd.,Goa,India),Carbapol 934P, colloidal silicon dioxide (Aerosil), magnesium stearate, sodium bicarbonate (New Life Pharmaceuticals,Pune,India). Remaining all the materials were obtained commercially and used as such.

 

Fabrication of floating matrix tablets: 9

Tablets containing Salbutamol sulphate and Theophylline as a pure drug were prepared by wet granulation method. The matrix tablet contains uniform mixture of drug, polymer and other excipients. Weighed quantities of drug, polymer, diluents and other excipients as given in a Table No.1were mixed properly in a mortar. Weight granulation was made by using 7.5 % ethanolic solution of Polyvinyl Pyrolidone. Wet mass was passed through sieve (16#) and prepared granules were air dried and kept in desiccators for 1 day. Dried granules were again passed through sieve (40#).Finally tablets were lubricated by adding magnesium stearate and glidant (each 1%) and compressed in to tablets weighing 500 mg maintaining all the physical parameters constant through all the batches.

 

Evaluation of Granules:

Angle of Repose10:

The angle of repose of granules was determined by the funnel method. The accurately weighed granules were taken in a funnel. The height of the funnel was adjusted in such a way that the tip of the funnel just touched the apex of the heap of the granules. The granules were allowed to flow through the funnel freely onto the surface. The diameter of the powder cone was measured and angle of repose was calculated using the following equation2:

Where, h and r are the height and radius of the powder cone.

 

Figure No.1: Swelling and Erosion study

 

Bulk Density11:

Both loose bulk density (LBD) and tapped bulk density (TBD) were determined. A quantity of 2 g of powder from each formula, previously lightly shaken to break any agglomerates formed, was introduced into a 10-mL measuring cylinder. After the initial volume was observed, the cylinder was allowed to fall under its own weight onto a hard surface from the height of 2.5 cm at 2-second intervals. The tapping was continued until no further change in volume was noted. LBD and TBD were calculated using the following formulas3:

 

Compressibility Index12:

The compressibility index of the granules was determined by Carr’s compressibility index7:

 

Total Porosity13:

Total porosity was determined by measuring the volume occupied by a selected weight of a powder (Vbulk) and the true volume of granules (the space occupied by the powder exclusive of spaces greater than the intermolecular space, V)

 

 


Table No. 3 Properties of the Compressed Tablets

Formulation

Thickness* (in mm)

Drug Content (%) *

Friability (%)

Hardness (Kg/cm2) *

F-1

2.88±0.025

98.17±1.5

0.35

5.2±0.8

F-2

2.93±0.03

98.2±1.3

0.35

5.5±0.1

F-3

2.93±0.01

96.9±1.9

0.39

5.5±0.1

F-4

2.84±0.03

98.3±0.8

0.43

5.5±0.1

F-5

2.85±0.04

98.4±1.1

0.76

5.5±0.2

F-6

2.90±0.0264

97.04±1.2

0.35

5.9±0.3

F-7

2.96±0.025

98.01±1.6

0.27

5.4±0.6

F-8

2.90±0.0173

97.03±1.3

0.43

5.5±0.1

F-9

2.92±0.0152

98.97±1.3

0.35

5.5±0.3

F-10

2.92±0.0264

98.10±1.7

0.35

5.5±0.4

F-11

2.90±0.264

98.34±1.09

0.19

5.8±0.3

* All the values are expressed as mean ±SE, n=3.The thickness of the tablet ranged from 2.84±0.03 to 2.93±0.03.Drug content was found to be uniform among different batches of tablets and ranged from 96.90±1.9 to98.4±1.1The hardness and %friability of all batches ranged from5±0.1to5.3±0.2Kg/cm2 and0.70±0.06 to 0.76±0.04 % respectively.

 

Table No. 4 Average percentage drug release data of Theophyline

Sr.

No.

Avg. % drug release

F-1

F-2

F-3

F-4

F-5

F-6

F-7

F-8

F-9

F-10

F-11

1

1

25.76

± 0.29

23.52

± 0.29

21.66

± 0.27

16.21

± 0.13

13.25

± 0.54

24.21

± 0.29

23.56

± 0.37

22.36

± 0.65

19.65

± 0.47

15.58

± 0.47

13.15

± 0.46

2

2

37.76

± 0.38

31.56

± 0.38

26.32

± 0.41

21.31

± 0.38

17.32

± 0.51

35.2

± 0.26

33.25

± 0.47

34.21

± 0.85

23.15

± 0.51

19.87

± 0.95

17.81

± 0.35

3

4

48.75

± 0.34

45.6

± 0.34

41.32

± 0.31

30.14

± 0.34

25.14

± 0.34

44.89

± 0.18

47.32

± 0.57

41.89

± 0.86

40.36

± 0.43

29.65

± 0.66

26.56

± 0.38

4

6

63.54

± 0.46

61.23

± 0.46

56.33

± 0.48

41.11

± 0.46

31.21

± 0.34

59.88

± 0.46

61.21

± 0.69

62.45

± 0.77

53.21

± 0.61

38.92

± 0.48

30.59

± 0.48

5

8

74.87

± 0.30

69.58

± 0.30

68.31

± 0.32

51.3

± 0.30

42.1

± 0.72

71.31

± 0.06

73.32

± 0.47

70.56

± 0.87

66.98

± 0.48

49.29

± 0.43

41.36

± 0.68

6

10

87.98

± 0.27

83.32

± 0.27

81.25

± 0.29

64.21

± 0.27

55.68

± 0.65

84.56

± 0.48

87.25

± 0.37

85.64

± 0.27

80.65

± 0.57

59.65

± 0.46

53.23

± 0.27

7

12

96.89

± 0.13

94.33

± 0.3

91.25

± 0.68

81.54

± 0.43

69.66

± 0.65

95.33

± 0.47

96.56

± 0.30

93.56

± 0.68

90.88

± 0.46

79.65

± 0.43

67.69

± 0.43

* Each sample was analyzed in triplicate (n = 3)

 

Table No.5 Average percentage drug release data of Salbutamol Sulphate

Sr.

No.

Avg. % drug release

F-1

F-2

F-3

F-4

F-5

F-6

F-7

F-8

F-9

F-10

F-11

1

1 hr

22.14

± 0.38

21.3

± 0.27

19.32

± 0.46

18.12

± 0.51

14.36

± 0.69

22.36

± 0.51

20.36

± 0.43

19.32

± 0.30

19.65

± 0.13

14.88

± 0.51

12.63

± 0.38

2

2 hrs

35.21

± 0.32

29.55

± 0.69

24.13

± 0.13

23.65

± 0.13

19.65

± 0.51

33.56

± 0.51

31.55

± 0.95

31.65

± 0.43

25.36

± 0.51

17.66

± 0.13

16.81

± 0.95

3

4 hrs

48.25

± 0.46

43.03

± 0.32

40.25

± 0.3

31.65

± 0.46

23.66

± 0.27

41.69

± 0.13

45.65

± 0.69

39.99

± 0.51

37.36

± 0.27

28.33

± 0.30

25.56

± 0.46

4

6 hrs

62.14

± 0.38

59.03

± 0.27

54.16

± 0.30

43.6

± 0.51

32.66

± 0.95

61.58

± 0.38

59.88

± 0.95

58.69

± 0.43

49.62

± 0.69

39.52

± 0.13

29.59

± 0.95

5

8 hrs

72.36

± 0.46

70.4

± 0.69

65.13

± 0.95

55.69

± 0.32

41.36

± 0.51

70.68

± 0.43

69.84

± 0.69

69.88

± 0.46

59.48

± 0.51

48.65

± 0.3

40.36

± 0.32

6

10 hrs

85.15

± 0.13

81.75

± 0.95

79.89

± 0.27

65.48

± 0.51

51.54

± 0.51

86

± 0.13

83.55

± 0.95

84.64

± 0.3

79.69

± 0.13

57.64

± 0.30

51.23

± 0.3

7

12 hrs

95.48

± 0.46

93.66

± 0.43

91.88

± 0.13

83.54

± 0.38

67.59

± 0.51

94.68

± 0.32

94.85

± 0.69

92.65

± 0.30

89.58

± 0.51

77.68

± 0.32

66.67

± 0.27

* Each sample was analyzed in triplicate (n = 3)

 


Evaluation of Tablets:

Thickness:

The thickness of the tablets was determined using a thickness gauge (Mitutoyo, New Delhi, India). Five tablets from each batch were used, and average values were calculated.

 

Weight Variation Test9:

To study weight variation, 20 tablets of each formulation were weighed using an electronic balance (Denver APX-100, Arvada, Colorado), and the test was performed according to the official method.10

 

Hardness and Friability:

For each formulation, the hardness and friability of 6 tablets were determined using the Monsanto hardness tester (Cadmach, Ahmedabad, India) and the Roche friabilator (Campbell Electronics, Mumbai, India), respectively.

 

Determination of swelling and erosion behavior:14

The swelling and eroding behavior of matrix tablet was determined, reported by Al-Taani and Tashoush. Matrix tablet was introduced into the dissolution apparatus containing 900 ml of 0.1 N HCl (pH 1.2 at 37 0C) at 100 rpm. The tablets were removed using a small basket and swollen weight of each tablet was determined. To determine matrix erosion, swollen tablets were placed in a vacuum oven at 40 0C and after48 hours tablets were removed and weighed. Swelling (%) and erosion (%) was calculated according to the following formula, where S is the weight of the matrix tablet after swelling; R is the weight of the eroded matrix tablet; and T is the initial weight of the matrix tablet:

                              Swelling Index = S − T / T

                              % Erosion = (T – R) / T ×100.

 

Fig.No.2 Showing % Release of all the Prepared Formulations (F1-F11). (Theophylline)

In Vitro Release Studies:

The in vitro dissolution studies were carried out using USP apparatus type II (Tab-Machines, Mumbai, India) at 75 rpm. The dissolution medium consisted of 0.1N hydrochloric acid for the first 2 hours and the phosphate buffer pH 7.4 from 3 to 24 hours (900 mL), maintained at 37°C ± 0.5°C. The drug release at different time intervals was measured by UV-visible spectrophotometer (1600 Simatzu) at 270 nm and 276 for theophylline and salbutamol respectively. The release studies were conducted in triplicate.

 

Fig.No.5 Showing % Release of all the Prepared Formulations (F1-F11). (Salbutamol Sulphate)

 

Kinetic analysis of the dissolution data:14,15

In order to study the exact mechanism of drug release from the matrix floating tablets, the release data were fitted to zero-order, first-order and higuichi equation. These models fail to explain drug release mechanism due to swelling (upon hydration in contact with dissolution medium) along with gradual erosion of the matrix. Therefore, the dissolution data was also fitted to the well-known exponential equation (Korsmeyer equation), which is often used to describe the drug release behavior from polymeric systems:

 

                              Log (M t / M f ) = Log k + n Log t

Where, Mt is the amount of drug release at time t; M f is the amount of drug release after infinite time’s is a release constant incorporating structural and geometric characteristics of the tablet; and n is the diffusion exponent indicative of the mechanism of the drug release.In order to make sure the release exponent for different batches of floating matrix tablets, the log value of % drug dissolved was plotted against log time for each batch according to the Equation. Value of n = 0.45 indicates Fickian (Case I) release ;> 0.45 but <0.89 for non-fickian (anomalous) release; and >0.89 indicate super case II type of release. Case II generally refers to the erosion of the polymeric chain and anomalous transport (non-fickian) refers to a combination of bothdiffusion and erosion controlled-drug release. Mean dissolution time (MDT) was calculated from dissolution data using the following equation (Mockel and Lippold):

 

                              MDT = (n / n + 1). k – 1 / n

Where, n =release exponent and k = release rate constant.

 

RESULT and DISCUSSION:

In the present study, HPMC K4M, K15M, K 100M, HPC and Carbapol 934P, sustained release tablets of Theophyline and salbutamol sulphate was prepared accurately according to the formula given in the Table No.1.Swelling (%) and erosion (%) was calculated given in the Table No.8 and 9Formulation with Carbapol retards the release of the drug because of its cross-linked polymeric nature which hold the water inside its microgel network. This results in a dramatic increase in the density of the Tablet. In the present studies of dissolution given in the Table No.10,11formulation of the batches 1,2,3,4 and 5 were shown the release of Theophyline, 96.89%,94.33%,91.25%, 81.54%,69.66% at the end of 12th hours, respectively and that of salbutamolSulphate 95.48%,93.66%,91.88%,83.54%,67.59%at the end of 12th hours, respectively. Further the result of dissolution studies of formulation batches  6,7 and 8 with different fillers showing release of drug, 95.33%,96.56%,93.56%at the end of 12th hours for Theophylline, respectively that of salbutamol Sulphate 94.68%,94.85%,92.65% at the end of 12th hours, respectively.

 

In further dissolution studies of formulations 9, 10 and 11 with different fillers released the Theophyline, 90.88%, 79.65and 67.69%at the end of 12 hours, respectively that of salbutamol sulphate89.58%77.68%and 66.67%at the end of 12th hours, respectively. We have Optimized Formulations with various concentrations but only the Formulation with 50% concentration shows maximum release of drug at the end of 12th hr.

CONCLUSION:

Overall, this study concludes that from all formulations, formulation 1 shown the highest release followed by 7, 6, 2, 8, 3, 9, 4, 10, 5, and 11 at the end of12th hours for Theophyline and salbutamol Sulphate.There was not significant difference in all the formulation batches despite different molecular sizes of polymers for Theophyline and salbutamol Sulphate. Relaese of the drug as delayed to same extent, except the formulations with Carbapol 934P which was also observed by some other investigators where Carbapol 934P was found to compromise the release of the drug (retard the release) with no significant difference in the release of the drug with the different types of fillers. Optimized Formulations containing 50% concentrations of polymers were shown the maximum release of the drug at the end of 12th hour. Further erosion along with diffusion was the mechanism of the release.

 

ACKNOWLEDGEMENT:

The author would like to sincerely gratitude to the New Life Pharmaceuticals, Pune, India.Colorcon Asia Ltd., Goa, India, for providing all requirements for this project work. Also very thankful to all those who have help directly or indirectly to carry out the research work successfully.

 

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Received on 24.05.2009

Accepted on 10.07.2009     

© A & V Publication all right reserved

Research Journal of Pharmaceutical Dosage Forms and Technology. 1(2): Sept.-Oct. 2009, 103-107